The Economic Benefits of HVLS Fans in Multiple Industries

09 Jun.,2025

 

The Economic Benefits of HVLS Fans in Multiple Industries

High-volume, low-speed fans have revolutionized the heating and cooling industry and saved facilities thousands in cooling costs. These large fans are known for their ability to move huge volumes of air more efficiently and quietly than other industrial fans. HVLS fans are usually placed in large facilities to improve air circulation, regulate temperatures, and save on cooling costs associated with complex HVAC systems across industries, including fitness centers, automotive and fleet management, industrial and manufacturing, equestrian, agriculture, and more.

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These days, businesses are investing in HVLS fans to ensure worker comfort, protect inventory, reduce cooling costs, optimize heating systems, and invest in top-tier, durable systems. In the following article, we will get into why companies are investing in HVLS fans and how they are saving money and energy.

As mentioned previously, HVLS fans can provide a multitude of energy and cost savings benefits for users, including:

  • Lower Energy Consumption: When you install an HVLS fan in your facility, it can reduce the need for extensive or complex heating and air conditioning systems, leading to lower utility bills.
  • Seasonal Benefits: HVLS fans help with temperature control across seasons, minimizing heating in winter and cooling in summer. During the colder months, the fans help redistribute the warm air trapped in the ceiling in a process called destratification. Overall, it makes your heating system more efficient, and you can avoid turning up the thermostat. During the summer months, the fan helps to move large volumes of air quickly, ensuring more even temperature distribution and continuous airflow.

EnergyLogic’s HVLS fans are built to last. We work with the best manufacturers in the industry and only select fans that we know will stand the test of time. We know how big of an inconvenience it can be to have to repair, maintain, or clean your fans frequently, so we made sure you do not have to. Hunter HVLS fans have low maintenance requirements, reducing long-term maintenance costs and time investments. Not only will a high-quality HVLS fan ensure you do not have to take care of it all the time, but it will also ensure that your other heating and cooling systems last longer. Because of the reduced workload on HVAC systems from the added support of an HVLS fan, systems may need fewer repairs and replacements.

HVLS fans in general are a great addition to most facilities, for any industry. However, there are also specific benefits that pertain to each industry and may influence your decision around which type of industrial fan you buy.  

  • Industrial and Heavy Machinery: The challenge in industrial and heavy machinery operations facilities, such as manufacturing and vehicle assembly, is climate control. Ambient heat, heavy equipment and sensitive goods and equipment require excellent air circulation and the proper climate. Additionally, it is really loud in factories! HVLS fans will not add to the noise level, and their powerful fan-blades create a wind chill effect, making it feel up to 15 degrees cooler.  
  • Agriculture: Animals and crops require the perfect conditions to thrive! However, barns are notoriously drafty and difficult to heat or cool. Installing an industrial fan can have a positive impact on animal welfare, leading to better productivity and economic returns. 
  • Sports and Fitness Centers: No one wants to be working out in a hot, humid, smelly gym. Creating a pleasant working environment for trainers and gym-goers can increase customer dwell time and sales. Industrial fans are perfect for large, warehouse-like gyms. Better yet, you do not have to worry about fans making extra noise and drowning out class instructors or music. 
  • Automotive and Fleet Management Shops: As dealerships get bigger and bigger, and repair bays increase in size, cooling becomes much more difficult during the summer months. Winter is not great either with glass doors! HVLS fans are making a big impact on the auto and fleet industries by saving energy and reducing heating and cooling bills for owners.  

As the weather gets more unpredictable, the time to invest in energy-efficient and low-maintenance solutions is now. For more information about HVLS fans, contact the EnergyLogic team today. They’ll help you calculate what you need!

The Top Benefits Of HVLS Fans - WattLogic

High-volume low-speed, or HVLS fans, are starting to become an energy-saving staple in industrial, commercial, and residential spaces. They are growing to become a major player in warehouses and factories due to their ability to lower energy costs, increase quality control, and improve air circulation, among other benefits.

Especially now, in the times we are living in, the “new normal” means putting the safety of customers and employees first in your facilities. One of the most important issues to be aware of is air ventilation – if you keep the air circulating, unhealthy air does not stay stagnant within a building. Commercial HVLS fans can help ventilation work more effectively by creating a consistent airflow throughout your building. Better air quality is one of the many benefits of high-volume, low speed HVLS fans.

What are HVLS fans?

HVLS fans are industrial ceiling fans. They are greater than 7 feet in diameter. Unlike the personal fans you use at home, HVLS fans rely on their size, not speed, to move a large amount of air. HVLS fans produce columns of air, which flow down and horizontally along the floor until the column hits a side wall or another fan that carries it further.

Some HVLS fans have gearbox motors, others are equipped with direct-drive motors. Direct-driven HVLS fans are more cost efficient than gearbox-driven fans (more on this later).

What are the benefits of HVLS fans?

As mentioned above, HVLS fans have so many benefits for your facility, not just financially, but also on a staff level. Down below we’ve shared the top reasons why you should have HVLS fans in your building whether it’s a distribution center, factory, warehouse, or most any other industrial building

HVLS fans help improve air circulation and protect employee health.

The indoor air quality of your building is extremely important to the health of your employees. Unlike traditional ceiling fans, HVLS fans rely on large fan blades and low speed to quietly and effectively move air throughout a facility.

This helps eliminate stagnant air, which can be extremely unhealthy for your employees, from within your facility. The Centers for Disease Control and Prevention (CDC) says one of the number one things you can do to prevent viruses in your building is to improve ventilation. An industrial HVLS fan can increase airflow supply within a building, which plays a huge part in increasing air circulation.  

Commercial high volume low speed fans result in increased productivity and safer working conditions.

Uncomfortable temperatures in your building can cause alarming rates of unproductive employees. The National Aeronautics and Space Administration (NASA) found slight increases in temperatures can make a huge impact in worker productivity and accuracy rates. For example, in their study they found a 400% uptick in employee inaccuracies when the temperature rose from 90 to 95 degrees. When employees are comfortable they’re happier and more productive.

Commercial HVLS fans are installed in your facility’s ceiling, which means no more big, bulky warehouse fans and other trip hazards like extension cords. Instead of worrying about where to put a fan or how to navigate around one while they work, your employees will be free to move about in a safer environment.

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HVLS fans help you reach your energy efficiency goals, whatever the season.

In the summer, the fans drop the effective temperature in a building allowing you to use less energy.

High volume low speed fans make the “feel like” or perceived temperature six to eight degrees lower than the actual temperature in the building, thus allowing you to use less energy to cool the area down. The fans circulate the air, producing an evaporative cooling effect on the human skin. This means your thermostat can be set to a higher temperature and won’t need to use as much energy. 

High volume low speed fans even out the temperature in a building during the winter, substantially cutting down on heating costs.

Through a process called destratification, HVLS fans run in reverse, sucking up the air and reducing the evaporative cooling effect that is produced when fans run clockwise.

Hot air naturally rises and gets trapped in the ceiling, forcing cooler air to lay on the floor. With HVLS fans, the warm air is mixed with the cooler air on the floor to create an even temperature throughout the space.

A commercial HVLS fan can save you up to 30% in HVAC system heating costs by causing your thermostat to kick in less during the day and reducing heat loss through the roof.

Rick Krug is a business owner who saw the money saving power of HVLS fans firsthand. He owned and operated a restoration service company in Northern Arizona and stored his trucks in a large warehouse. During the winter months, it can get quite cold in Northern Arizona. After installing HVLS fans in his facility, Krug was stunned when he saw his new electricity bill. At first, he thought they sent him the wrong bill by mistake. 

“It [The HLVS fans] moved the heat through the entire building, evenly, so it wasn’t just coming down on something – saved us a bundle. I think our heating costs went down at least a fourth, sometimes half, depending how cold it was outside simply by moving the air around efficiently,” Krug said.

HVLS fans run for pennies a day.

HVLS fans are affordable and cost effective. It doesn’t take a lot of energy to run HVLS fans – they operate most effectively at low speeds. HVLS fans come with a touchscreen controller, allowing you the ability to adjust the fan speed based on your needs in a particular space, which results in more savings.

Pro Tip: Save even more by opting for an HVLS fan with a direct-drive motor unit, as opposed to a gearbox-driven fan. Direct drive motors are essentially maintenance free so you don’t have to deal with the servicing, oil changes, seal replacements, etc. that come with a gearbox-driven fan.

HVLS fans have dozens of applications for nearly every industry.

HVLS fans can add value and comfortability to most operations. They can keep bugs and smells away in an agricultural application. In a warehouse or factory setting, the fans can improve the health and morale of employees, reduce condensation, and rust on equipment. In a food and beverage manufacturing facility, HVLS fans can prevent food spoilage and provide crucial temperature control. HVLS fans can also discourage birds from perching and nesting in facilities where doors are kept open. 

Ready to install high volume low speed fans in your facility?

When we asked Krug if HVLS fans are a good investment, he said, “I would recommend it [HVLS fans] to any building or any business that wants to answer their problem without a huge cost.”

HVLS fans are an effective solution to your ventilation and air quality pitfalls. They will lower your high heating and cooling bills, decrease your energy usage, create a comfortable environment for your employees increasing their productivity levels, and fulfill the need for better ventilation.

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