From pallet racking to mobile racking, the right storage system can have a significant impact on space utilization, inventory management, and overall productivity. Efficient storage solutions optimize storage space and improve inventory management.
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In this blog post, we’ll explore the various types of storage racking, dive into the benefits of warehouse racking, and provide insights on how to choose the best system for your business.
Storage racks, also known as shelving or racking, are an essential component of any warehouse or storage facility. They provide a structured way to organize and store goods, make inventory management easier, and improve accessibility. The right storage racking system can help businesses save space, reduce clutter, and increase operational efficiency.
Pallet racking is a popular storage solution in warehouses. It is a popular choice for businesses that handle large quantities of goods. Pallet racking is used to store pallets of products, allowing for quick storage and retrieval of items. Standard pallet racks provide easy access to each pallet, making them ideal for businesses with high inventory turnover.
These racks are designed to carry heavy items and are suitable for large-scale operations. This covers a wide range of storage solutions designed for warehouses, including pallet racks, racking systems, and more.
Carton flow racks use gravity to move cartons from the loading side to the picking side. This system is ideal for warehouses that store a large number of small items. Carton flow racks are suitable for high-density storage, with angled channels to facilitate the movement of goods to the front of the rack for easy access.
Designed for heavy loads, these racks are ideal for industries that require a sturdy storage solution, such as storing large, bulky items.
Mobile racks are mounted on removable frames that can be compressed together when not in use. Provides flexible storage options and maximizes space utilization.
Selective racks are the most common type of racking system. This type of racking allows individual access to each item, making it ideal for businesses with a variety of products.
Drive-in racks are designed for high-density storage. Forklifts can drive directly into the rack to retrieve or place pallets, maximizing storage space. Suitable for high-volume storage and easy access to goods stored in the back.
Similar to mobile racks, these systems slide on tracks to provide a space-saving solution for high-density storage.
Space constraints: Limited space can lead to overcrowding and confusion.
Accessibility issues: Poorly designed racks can make items difficult to access, slowing down operations.
Inventory management: Inefficient storage systems can lead to inventory inaccuracies and losses.
Proper racking can maximize vertical and horizontal space, making full use of available space and reducing the need for additional storage facilities, thereby making more efficient use of warehouses.
With a structured storage system, businesses can more easily track inventory levels and manage inventory turnover. Orderly racking makes it easier to locate and manage inventory, reducing errors and saving time.
A sturdy racking system ensures that goods are stored safely, and a properly designed racking system provides a stable and orderly storage environment, reducing the risk of accidents.
Easy access to stored goods can significantly reduce the time spent on picking and replenishing, thereby improving productivity.
Different products may require different types of racking. Make sure the racking can support the weight of the product. For example, heavy items may require heavy-duty racking, while smaller items can be stored on selective racking.
The layout of your warehouse will affect the type of racking system that can be installed.
When choosing a racking system, consider your business growth plans to ensure it can meet future needs.
While it is important to invest in a reliable system, also consider the long-term costs associated with maintenance and potential upgrades.
Choose a solution that maximizes the use of available space.
ChinaDivision is a trusted partner for businesses looking for efficient and reliable storage solutions. Our expertise in cross-border logistics and warehousing allows us to provide customized solutions that meet our customers' unique needs.
By working with ChinaDivision, you can gain the following benefits:
Expertise: Over 11 years of experience in international logistics and warehouse management.
Customizability: Solutions designed to meet your specific requirements.
Efficiency: Optimize storage and inventory management to streamline your operations.
Support: Comprehensive support to ensure a smooth and efficient logistics process.
Ensure Compliance: Helping businesses comply with international warehousing and storage standards.
The right storage racks and shelving systems are more than just warehouse fixtures; they are strategic assets for cross-border logistics operations. By carefully selecting and implementing these solutions, you can overcome common challenges, increase efficiency, and set your business up for success in the competitive world of international e-commerce.
Static warehouse storage racks are simple and cost-effective at first glance — but a closer look reveals hidden costs and compromised efficiency.
The truth is, traditional warehouse storage racks and shelves are inherently inefficient, wasting space and time, in addition to posing safety hazards and organizational issues.
The alternative? Automated warehouse racking systems, which can reduce space requirements by up to 90% and dramatically boost warehouse efficiency.
If you’re still utilizing static storage solutions throughout your warehouse, it’s time to make the switch — and we’re here to explain why. We’ll share the top challenges associated with traditional storage, and explain why the answer is automated.
Warehouse storage racks are storage solutions designed to house and organize inventory in horizontal rows across multiple levels.
These warehouse shelving systems are typically made of durable materials like steel or aluminum, and they come in various configurations and load capacities to accommodate a wide range of inventory.
Industrial shelving is ideal for storing small parts that can be picked by hand, while racking systems are designed to handle larger and heavier loads that require the assistance of forklifts.
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While industrial shelving can be used to pick and place goods manually, racking systems are equipped with wider and deeper trays, and are often stacked higher to maximize vertical space.
Accessing larger loads, such as entire pallets or large boxes, from a racking system typically requires the use of heavy equipment.
From conventional shelving to mobile pallet racking, here are five types of traditional warehouse storage solutions, along with the challenges that come with each.
Conventional shelving, also known as static shelving, is one of the most common types of warehouse storage. It is composed of static, free-standing units with horizontal shelves supported by vertical posts.
These storage systems are typically used for storing small parts that can be easily picked by hand, making it a good option for manual order picking operations.
When it comes to challenges, conventional shelving:
Pallet racking systems are used in warehouses to store and organize pallets or large containers.
This type of warehouse storage is composed of upright frames and horizontal beams that create a stable structure for storing pallets. The pallets are then stored in horizontal rows, on multiple vertical levels.
When it comes to challenges, pallet racking:
Narrow aisle shelving systems are warehouse storage solutions that have narrow aisles between the shelving units. They are ideal for small warehouses that need to take advantage of every inch and corner of the facility.
Narrow aisle shelving systems are designed to maximize storage density while minimizing aisle space. These storage solutions require forklifts specifically designed to maneuver in tight spaces.
In addition, the smaller space between the shelves translates to less room for workers or forklifts, which requires additional safety measures and specialized handling equipment that can safely load and unload items within the limited aisle width.
Narrow aisle shelving units are ideal for homogeneous products, primarily with low or medium rotation, in smaller warehouses where space is at a premium
When it comes to challenges, narrow aisle shelving:
Mobile pallet racking, also known as mobile racking, is a warehouse storage system that works by mounting traditional pallet racks onto motorized carriages or bases that run on rails installed in the floor.
The entire racking system can be moved along the rails, allowing for multiple racks to be positioned closely together when not being used.
When it comes to challenges, mobile pallet racking:
Drive-in and drive-through racking systems are variants of compact shelving. They are designed to maximize the available space and height of a warehouse by reducing the forklift operating aisles.
Drive-in racks have only one access aisle and are based on the last in, first out (LIFO) method, meaning that the last pallets loaded will be the first to be unloaded.
On the other hand, drive-through racking has an entrance and exit that follows the first in, first out (FIFO) method. However, they offer a less compact storage space as they require an additional aisle.
When it comes to challenges, drive-in and drive-through racking:
Automated warehouse racking systems can improve productivity and efficiency in your warehouse operations, while ensuring that your operators are safe in their day-to-day activities.
Key benefits of automated racking include:
As an industry leader in the manufacturing industry, our automated warehouse racking systems are designed to help you maximize your existing warehouse space, boost productivity, improve picking accuracy and gain inventory visibility across your warehouse facility.
The Modula vertical lift module (VLM) is a tall, towering storage solution that resembles a vending machine, with internal shelves that safely store goods.
The shelves are adjustable, and the machine helps optimize the arrangement of the stored goods to maximize the VLM’s capacity.
As a result, Modula VLMs can help you reduce your warehouse space requirements by up to 90%.
By tapping on the intuitive screen, your warehouse operator automatically receives items at an ergonomic height from the VLM.
Since there’s no need for multiple expansive aisles and scattered shelving, a VLM drastically reduces space requirements.
Our VLMs come in two models — Modula Lift and Modula Slim. Each model utilizes minimal floor space by taking advantage of high ceilings instead.
In addition, Modula VLMs allow you to:
The Modula horizontal carousel (HC) offers the same advantages as the VLM. The only difference? The Modula HC takes advantage of the horizontal space, where ceiling height is limited.
The Modula HC allows you to:
Manual warehouse storage racks are key components in an efficient warehouse, however, they can have limitations in terms of space utilization and adaptability, compared to automated warehouse storage racks.
By investing in automated warehouse storage racks, you can improve productivity, reduce mispicks, and ensure that both your employees and inventory are safe.
From eliminating the need to lift heavy inventory and reach items from high and low areas to reducing the need for manual picking, both the VLM and HC address safety, organization, and productivity concerns that stem from traditional shelving.
At Modula, we offer leading automated storage solutions to help you optimize space, boost productivity, and meet changing consumer demands.
Are you interested in learning more about pallet racking china? Contact us today to secure an expert consultation!